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How do you choose between linear rails and hard rails?
We often hear that CNC machining centers are divided into hard and linear rails. When customers choose a machining center, they ask: Which is better? What is the difference between them? What is a hard rail? What is a linear rail? Hard rails refer to a cast part where the guide rail and machine body are integrated, and the guide rail is machined based on the casting. The shape of the guide rail is cast on the machine body and processed into a guide rail through quenching and grinding. There are also cases where the body and guide rail are not integrated, such as the embedded steel guide rail, which is nailed to the body after processing. Linear rails usually refer to rolling guides, commonly used in linear modules in the machine tool industry today. We often refer to this type of component as "linear guides". The linear guide rail is divided into two parts: the slide rail and the slide blocks. The slide blocks have internally circulating balls or rollers, and the length of the slide rail can be customized. It is a modular component that is a standardized and serialized individual product produced by specialized manufacturers. It can be installed on machine tools and disassembled and replaced when worn out. Many machine tools in the precision machining field use high-precision line rails as machine tool guides, greatly ensuring the machining accuracy of the machine tools. Is it good to use hard rails for machining centers? Are linear rails better? Actually there is no such thing as good or bad between hard and linear rails, only whether they are suitable or not because their emphasis is different. Let's take a look at their respective advantages and disadvantages.
What components are optional for vertical machining centers?
The application of vertical machining centers is pervasive, and their advantages of high machining accuracy and efficiency are incomparable to ordinary machine tools. The body of the vertical machining center is made of high-grade cast iron and undergoes strict natural aging and stress relief processes to ensure its machining accuracy and stability. When you, as clients, place procurement, we, as machining center manufacturers, usually make reasonable recommendations based on your processing requirements and materials. The prices of machining centers with different configurations also vary greatly. The quotation would vary from many factors. As clients, what you need to be concerned about is how to choose the best-fit components for your company. Below is my introduction to you: Optional components for vertical machining centers: System: Common ones include Fanuc and Mitsubishi from Japan, Siemens from Germany, Syntec from Taiwan, and iNC from China. Tool magazine: bucket hat or disc-style tool magazine (mechanical arm tool magazine). Screw: Taiwan-imported high-precision screws or made-in-China brand screws. Fourth and fifth axes: optional. Chip conveyor: chain or spiral type. The spindle brand for vertical machining centers is also important. With the optimization of workpiece materials and the improvement of machining accuracy requirements, there are also many applications of high-speed and high-power electric spindles. After being equipped with a series of related devices that control the spindle temperature and vibration power functions, the safety and reliability of high-speed operation can be greatly guaranteed. The advantages of integral high-precision electric spindle are obvious, with small vibration and less thermal deformation. An independent cooling device is used to control the constant temperature of the rotating C-axis, B-axis, tool mounting electric spindle, and cutting oil. The core constant temperature control system and superior spindle circulation internal cooling system ensure stability during high-speed operation and consistency in part machining accuracy. By selecting suitable components, a cost-effective vertical machining center can not only complete rough and fine machining of parts with one clamping, but also carry out various production processes in small and medium-sized batches, and can fully form automatic line batch production.By selecting suitable components, a cost-effective vertical machining center can not only complete rough and fine machining of parts with one clamping, but also carry out various production processes in small and medium-sized batches, and can fully form automatic line batch production.
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